Skip to content

Computer vision

A real recording, piece by piece.

It detects the pieces, tracks each one with an ID and counts it when it crosses a line. Below, step by step, on a real recording of a breaded-product line.

Anatomy of a count

Hover or tap each step to see where it happens in the image. The event log fills with the events the model recorded on this recording, at the exact frame you're watching.

Status: automatic counting is in validation on the plant floor; its accuracy is measured against a manual count before it's published.

Count—
Real recording · unedited model output · 30 s loop

What the model is doing

Event log

Recorded by the model
  1. Play the recording to see the events.

What reaches the platform

Demo data
Order
OP-DEMO-0142
Shift
A · 06:00–14:00
Product
Breaded, line 1
Status
Running
Pieces counted
—
Pace · last 10 s
—/min

Count and pace: the model's recorded output on this recording (not an accuracy measurement). Order, product and shift: example.

Why we process in the plant

Video is analysed on a computer next to the line. Only numbers and timestamped events travel to the platform: less bandwidth, no dependence on the internet to count, and the images stay in your plant.

Inside your plant

Camera

on the line

video · stays in the plant

Edge computer

inference next to the line

counts and events · no video

Autech platform

orders, stops, alerts

Status: processing next to the line is in validation; it is confirmed on each installation.

Speed
The “a piece passed” decision is made next to the line, without depending on the internet.
Bandwidth
No video is sent anywhere: only numbers and events.
Privacy
Images stay in your plant.
Continuity
Designed to buffer if the connection drops and sync when it's back.

Calibration: every line is different

  • Camera position and height over the belt
  • Lens for the distance and width to cover
  • Stable lighting, without glare or shadows
  • Region of interest and counting-line placement
  • Belt speed and spacing between pieces
Side elevationcamera + lensfield of viewdiffuse lightαlight angle αhheight hPlanregion of interestcounting lineproduct flowwbelt width w
Side elevationcamera + lensfield of viewdiffuse lightαlight angle αhheight hPlanregion of interestcounting lineproduct flowwbelt width w

How we validate a count

  1. 01

    We record your line

    With your product, your lighting and your speed: the model is tuned to your case.

  2. 02

    We compare against a manual count

    On recordings the model didn't learn from, piece by piece.

  3. 03

    We measure again when something changes

    Product, lighting, speed or camera position.

What you get: the agreement between the manual count and the model's, measured on your product and your line, before anyone relies on the number. We don't publish a generic accuracy: it depends on each installation.

A count on its own isn't worth much. In Autech it's linked to the order, line, shift and lot, and feeds dashboards, stops and alerts.

Where it applies

  • Automated counting

    Pieces on the belt, bags at the packaging exit, finished cases or pallets.

    See solution →

    In validation on the plant floor

  • Counting at different stages

    Fryer exit, freezer infeed, packaging: comparing stages shows where product is lost.

    See solution →

    In validation on the plant floor

  • Flow-based stop detection

    If product stops passing in front of the camera, the stop is recorded with its start time.

    See solution →

    In validation on the plant floor

  • Visual inspection

    Shape, size or visible defects. Requires images of your product and criteria defined with quality.

    See solution →

    Where we're heading

  • Operational monitoring

    Pile-ups, gaps on the belt or idle zones, depending on what matters in your process.

    Where we're heading

Bring your product. We'll count it on your line.

Tell us what's costing you most today. We review it with you, show how we'd solve it and estimate its value together.